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EC fans are generally recognised as being the latest thing in energy efficient air movement technology, but what is an EC fan and what makes it so special?
DC motors Basic DC motors rely on carbon brushes and a commutation ring to switch the current direction, and therefore the magnetic field polarity, in a rotating armature. The interaction between this internal rotor and fixed permanent magnets induces its rotation.
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In an EC motor, the mechanical commutation has been replaced by electronic circuitry, which supplies the right amount of armature current in the right direction at precisely the right time for accurate motor control. Matters are further simplified by using a compact external rotor design with stationary windings.
The permanent magnets are mounted inside the rotor with the fan impeller attached. Brushless DC motors have been around for many years but there has always been the need for a separate DC power supply. In applications using only an AC supply this introduced added click and complexity.
Then, inebm-papst brought out an EC fan with integrated electronics which could be connected directly to an AC mains supply. In addition to performing the commutation, the electronics convert AC to DC and control the fan speed by regulating the power to the motor.
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An AC motor consumes additional energy solely to create a magnetic field by inducing a current in the rotor. But this is only half the story.
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The use of modern electronics in controlling the motor has opened up many other possibilities which contribute to using less power. Control options To control the motor accurately and efficiently the integrated electronics have to continuously monitor the motor speed and adjust the control input.
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No need to worry about DC supplies for the sensors either, this is provided by another connection on the motor. In fact, simply connect a potentiometer and you have infinitely variable speed control.
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No triacs, no frequency inverters and no whining noises! An EC motor under speed control is virtually silent.
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EC is easy How does this affect energy efficiency? If you can tailor the fan speed to match the demand, the potential for energy saving is huge. EC fans can also contribute to increasing the overall.